Thinking about selling t-shirts, or maybe you want some custom designs for the latest office event? Worry not, I’ll teach you how to design them in just a few steps. This guide will also help you understand various print techniques and their benefits, so you can choose the best option for your style and budget.

Let’s get started.

How to Design a T-shirt

  1. Find the Best Printing Technique
  2. Explore Various Fabrics & Fit
  3. Create Designs in a Tool
  4. Choose the Right Colors
  5. Test a Sample
  6. Start Advertising

1. Find the Best Printing Technique

This is the most crucial step when we design a t-shirt. The method you choose will not only affect the final quality but also determine the overall cost, durability, and turnaround time of the finished piece.

You can use this table as a quick reference, but below I have discussed each of these printing options in detail:

T-shirt Printing Method Infographic

Screen Printing

Screen printing, also known as silkscreening, is one of the most popular t-shirt printing methods. It’s done using a mesh screen that acts as a stencil of your design and pushes ink onto the fabric.

How to Design a T-shirt Screen Printing
source

The setup is fairly simple, and you can buy a complete kit that includes the mesh screen, squeegee, photo emulsion, ink, and other essentials. You’ll only have to put most effort in the beginning, where you prepare and print the stencil for your design. Then you can print as many t-shirts as you need quickly.

Pros of Screen Printing

  • Durability: Screen printing uses thick, viscous inks that bond well with the fabric during the curing process. This makes the design resistant to peeling, cracking, and fading.
  • Great for Minimal Bold Designs: This method works best with big bold designs that use solid colors, simple shapes, and clear lines.
  • Wide Range of Fabric Options: Screen printing works best on cotton but can also be used on polyester, cotton blends, canvas, and several other fabrics.
  • Allows Bulk Orders: Once you have set up the screen and stencil, you can keep reusing it to print the same design on multiple t-shirts quickly and consistently.
  • Cost-effective: The only investment is the initial setup, but the cost per t-shirt drops significantly when printing in bulk because you are reusing the same stencils.

Cons of Screen Printing

  • Less Efficient for Fine Detailing: Screen printing doesn’t work for highly intricate designs because the stencil has physical limits. It’s harder to produce clean and precise prints of extremely thin lines, tiny text, or complex shading on mesh.
  • Extra Cost for Each Color: You’d need to make a separate stencil for each color, which means the cost goes up depending on how many colors are included in the design.
  • Not Ideal for Small Batch: The setup for this method is labor-intensive, and it takes up space, which is less practical and costly for a small number of t-shirts.

Direct-to-Garment (DTG) Printing

Direct-to-Garment (DTG) printing uses a specialized printer to print designs directly onto the fabric. It’s very similar to how an inkjet printer works on paper. The machine reads the digital design file and sprays water-based ink onto the t-shirt. This also makes it a go-to option for print-on-demand.

How to Design a T-Shirt
source

Pros of Direct-to-Garment (DTG) Printing

  • Excels at Complex Imagery: Since DTG printing involves reading digital files to spray ink with high precision. This makes the method highly effective for intricate artwork, gradients, shadows, and photo-style images.
  • Ideal for Small Orders: Unlike screen printing, this method doesn’t require separate screens or stencils for each color, so you can easily print a small number of t-shirts without the added complexity.
  • Can Be Outsourced: If you aren’t looking to print continuously and instead want to design a company t-shirt or for a special occasion, you can easily outsource DTG printing to a print-on-demand or custom printing service.

Cons of Direct-to-Garment (DTG) Printing

  • High Investment: DTG printers are expensive, and if you are looking to establish a whole setup, you’ll need to spend a significant amount upfront.
  • Limited Fabric Options: This printing method works best on cotton. It can be used on other fabrics like polyester, but the results won’t be as vibrant and durable.
  • Not Ideal for Dark Color Garments: The water-based inks used in this method are not fully opaque. Therefore, when you print directly onto a dark shirt, the shirt color can show through the ink. The problem can be solved by applying a white underbase, but this adds extra time and cost.

Heat Transfer Techniques

There are 3 main types of heat transfer techniques commonly used for t-shirt printing.

Direct-to-Film (DTF) Printing

Direct-to-Film (DTF) printing is a method where the design is first printed onto a polyethylene terephthalate (PET) film. This printed film is then coated with adhesive powder, cured with heat, and pressed onto the fabric using a heat press.

Pros of Direct-to-Film (DTF) Printing

  • Works on Many Fabrics: DTF printing can be used on cotton, polyester, blends, and several other materials, making it a flexible option for different garment types.
  • Great for Dark Garments: Unlike DTG printing, this method works well even on dark-colored t-shirts.
  • High-Resolution Colors: DTF prints give bolder, more vivid colors even on dark fabrics. You can use this technique to showcase sharp graphics, detailed artwork, and even gradients.
  • Low Cost Per Print: Once you have the setup in place, each transfer can be produced at a relatively low cost. This makes it more practical for custom orders.

Cons of Direct-to-Film (DTF) Printing

  • Space Restriction: A full DTF setup can take up considerable space. You’ll need room for a printer, heat press, curing equipment, fume extractor, and other supporting equipment.
  • Environmental & Health Concerns: DTF printing requires adhesive powder and plastic transfer films that aren’t environmentally friendly. Also, the heat-curing process releases fumes and odors that can create potential air quality issues without proper ventilation.

Vinyl Printing

Vinyl printing is a much more straightforward heat transfer method where designs are printed on a vinyl sheet and then pressed onto the t-shirt using heat and pressure. It eliminates a lot of extra steps, such as applying adhesive powders and pre-treating garments.

How to Design a T-Shirt
source: Digifloat

Pros of Vinyl Printing

  • Great for Beginners: Vinyl printing is easy to understand and requires fewer technical steps than many other methods, making it a good starting point for beginners and small businesses.
  • Durable: Vinyl prints, when applied correctly, can hold up well through repeated wear and washing.
  • Low Cost Setup: It’s fairly simple to set up a vinyl printing workspace. The main equipment you’ll have to invest in is the heat press and some basic accessories. You can outsource the printing work to a local printer and buy vinyl sheets only as needed, which further reduces upfront costs.

Cons of Vinyl Printing

  • Not Ideal for Big Designs: Vinyl prints have a plasticy feel, which makes the fabric heavier and even reduces breathability. Therefore, it’s better to avoid printing designs that take up a lot of space, and instead stick with simpler, minimal concepts.
  • Unscalable: This method isn’t practical for bulk orders, as you’ll have to spend a lot of time printing and cutting the same design on multiple vinyl sheets and then heat pressing every t-shirt individually.

Sublimation Printing

Sublimation printing is a unique method of printing where the ink converts to a gas when heated in order to permanently bond with the fabric. The process starts by printing the design on a sublimation paper using a sublimation printer. Then, similar to other methods, the design is heat-pressed on the fabric, where it embeds itself into the fibers.

Pros of Sublimation Printing

  • Highly Durable: Since the ink connects with the fabric on a molecular level, rather than sitting on top, the design is almost permanent. It would never crack, peel, or fade, even after multiple washes.
  • Excellent for Full-Color Designs: This printing method offers vibrant colors, gradients, shadows, and photo-style images with strong clarity.
  • Unmatched Capabilities: Sublimation offers some unmatched design possibilities, including all-over prints, seamless patterns, edge-to-edge graphics, and large continuous artwork without adding extra weight or texture to the garment.

Cons of Sublimation Printing

  • Limited Fabric Compatibility: Sublimation printing doesn’t work on cotton fabric because the ink requires a synthetic polymer structure to bind. It only works well on polyester or high-polyester blend garments.
  • Color Restrictions: This method is not suitable for dark colored fabrics because the ink is translucent. It works best on white or light-colored fabrics.
  • High Cost: Apart from the heat press, you’ll need to invest in a dedicated sublimation printer, ink, and paper to get started. It can be a significant upfront investment.

Embroidery

Embroidery is not really a “printing” technique, but it’s widely used to stitch designs and logos onto a piece of clothing. It’s done using an embroidery machine, where you upload the digital file of your design. The machine then uses needles and thread to sew the artwork directly into the fabric with precision.

How to Design a T-Shirt

Pros of Embroidery

  • Gives a Premium Look: Embroidery adds texture and depth to the design, which makes your garments look unique and high-end.
  • Works on Thicker Fabrics: This method works very well on thicker fabrics like hoodies, jackets, and denim. You get the most consistent results since it doesn’t rely on ink absorption or surface bonding.
  • Durable: Embroidery outperforms printing because the designs are stitched onto the fabric. This makes them resistant to fading and peeling over time.

Cons of Embroidery

  • Limited Colors & Details: Your color options will be limited to the colors of the thread, and you won’t be able to reproduce fine details as accurately as printed methods.
  • Costs More: When compared to most printing techniques, embroidery costs more. You’ll have to make a large upfront investment in specialized machines and then keep up with the ongoing cost of threads and needles. It’s also a more labor-intensive and time-consuming process.

2. Explore Various Fabrics & Fit

Choosing a printing technique and the t-shirt fabric goes hand in hand. It’s because the fabric you choose directly affects how well the design prints, how vibrant the colors look, and how long the final product lasts.

Below, I’ve explored the most popular types of fabrics to help you choose the right combination.

Natural Fabrics: Cotton & Linen

Natural fabrics are derived from nature (plants and animals). For example, cotton comes from the fibers of the cotton plant and linen from the fibers of the flax plant. Their unique quality is comfort because they are soft and breathable, perfect for everyday wear.

The biggest advantage of choosing natural fabrics is that most printing techniques – from screen printing to DTG, DTF, and vinyl printing – work well on them. The material absorbs ink effectively and gives your design a clean, vibrant look.

On the other hand, the biggest disadvantage is durability. When compared to synthetic fabrics, cotton loses its shape more quickly, while linen wrinkles easily and requires more care.

Synthetic Fabrics: Polyester & Nylon

Synthetic fabrics are man-made, usually created from chemical processes. They are designed to be durable, wrinkle-resistant, and moisture-wicking. You’ll mostly find them used in sportswear, uniforms, and outerwear.

When it comes to printing, polyester performs well with methods like DTF, vinyl, and even screen printing. It’s also a go-to option for sublimation printing.

Nylon, on the other hand, is more challenging to print on due to its smooth, water-resistant surface. However, techniques like DTF and vinyl can still work with proper handling and adhesives.

Blended Fabrics

As the name suggests, blended fabrics are made by blending two or more types of fabric. This allows us to get the benefits of each material. However, the important thing is to consider the ratio of each of these fabrics.

For example, a higher cotton ratio (80% cotton/20% polyester) will feel softer and work better with DTG or screen printing, while a higher polyester ratio (80% polyester/20% cotton) will be more durable and better suited for sublimation printing.

Furthermore, you can choose tri-blends for superior softness and durability. It will all come down to your specific requirements, whether you want to prioritize comfort, print quality, or long-term performance for your customers.

Why Does The Fit Matter?

This is an overlooked, but extremely crucial step when it comes to how your t-shirt looks in the end. The 3 most common types of fits include slim, regular, and oversized.

If you want the safest option, go for regular fits as they suit most body types and are comfortable for everyday wear. They are also preferred for staff uniforms and office events. When it comes to printing, this fit offers a more predictable surface, so placing your design in standard areas like the center will look balanced and consistent for most people.

You can also opt for a slim fit that is more tailored and follows the shape of the body. It gives you a modern look; however, the prints can stretch slightly, so you’ll have to be wary of the placement.

The last option is the oversized, loose, and relaxed structure. It’s more casual, and the extra fabric gives you more room for bold graphics. But you’d have to carefully consider the design placement, as the added drape can cause the artwork to sit differently when worn.

How to Design a T-Shirt
source: Digifloat

3. Create Designs in a Tool

Now comes the most fun part, when we create a t-shirt design online. We’ll make the prints that people actually notice first. This is where your ideas, branding, artwork, or message turn into a wearable design.

And to bring it all together, you’ll need the right design tool, so here’re our top 2 recommendations:

Kittl

Nothing beats Kittl when it comes to designing physical products. Their templates, font collection, and even mockups are some of the best to design a t-shirt online for free.

It’s not just us, because during my research for this article, I found many t-shirt designers and people working in the print-on-demand space also preferred Kittl’s typography quality and unique design collection. They appreciate how the styles feel distinctive and less overused compared to other tools.

Why We Love Kittl

i) Unique Templates

As I just mentioned, Kittl offers an unmatched collection of templates for every niche. The reason most people overlook templates is that they look generic, but that’s not the case here. I have come across some distinct designs with bold typography, vintage aesthetics, streetwear-inspired layouts, and more.

How to Design a T-shirt Kittl Templates

Of course, if you already have a unique idea in mind, you can always start from scratch. But if you’re wondering how to create a design for t-shirt ideas faster, I found that these templates can spark new concepts and speed up the overall process.

ii) Typography Customization

Kittl actually started out as a typography editing tool, so they know this space better than anyone else. You get thousands of unique and highly customizable options in a wide range of styles, from bold, stylized lettering to vintage and retro.

But that’s not why I love Kittl. My absolute favorite feature is that you can edit each letter separately. You can make one letter use a different font, size, and color, while keeping the other letters in the same word unchanged. This really gives you more creative freedom to create distinctive t-shirt prints.

There’s actually more! You get many other features to add transformations, shadows, and decorative effects. All of which can be used together and easily adjusted using anchor point manipulation and intuitive controls.

How to Design a T-shirt Kittl Typography

iii) Infinite Canvas

Another unique feature I really appreciate in Kittl is its large canvas workspace and support for multiple artboards. This allows you to create several versions of the same t-shirt design in one project.

How it looks in action:

How to Design a T-shirt Kittl Artboard

iv) Easy to Mockup

If you want to present your designs to an audience, you’ll want to create mockups. This is another area where Kittl doesn’t disappoint.

In fact, their mockups aren’t limited to a basic flat lay or a model standing straight in a stiff pose. Instead, you get access to models in a variety of natural poses, angles, and lifestyle settings, which makes your designs feel more realistic and market-ready. You won’t even have to spend time adjusting the designs as they would automatically adapt to the folds, curves, and perspective of the garment.

How to Design a T-shirt Kittl Mockup

There’s also Kittl’s AI, where you can describe what kind of mockup you want and generate custom scenes. Here’s an example of what this AI can create:

Things to Watch Out For

Licensing is one thing you’ll have to be careful about when using Kittl. You can design a t-shirt free for personal use, but if you are planning on selling them, you’ll have to buy a subscription. You can read the terms in more detail here.

Canva

If you wish to design a t-shirt online for free in a familiar tool, then Canva is your best bet. Most people have already used it to create some form of social media post, presentation, or flyer, so the learning curve is usually very low.

Why We Love Canva

i) Ease of Use

Canva is famous for its easy-to-use drag-and-drop editor. It has almost no learning curve, which makes it one of the best options for beginners or people who want to make a t-shirt design for a one-off project.

How to Design a T-shirt Canva Dashboard View

As you see in the image above, everything is visual; you just click on the element to edit. Even features like layers, alignment, and spacing are extremely simplified.

You either choose a template or start from scratch. Then you can use the left sidebar to search for graphics, shapes, or fonts to quickly build your concept. I tried recreating some popular t-shirt design ideas and was able to get decent-looking results much faster than expected.

Also, once you have created the designs, you can place them into mockups too. Although their options don’t compare to Kittl, Canva still offers enough apparel mockups to help you present your ideas to an audience.

Here’s how the above t-shirt design looks in a Canva mockup:

How to Design a T-shirt Mockup in Canva

ii) Endless Assets

Canva is unmatched when it comes to the sheer number of templates, graphics, photos, icons, fonts, and ready-made elements available inside one platform. It’s very unlikely that you’ll have to create an asset from scratch.

Even if you aren’t ready to create something yet, I’d recommend simply scrolling through their template library. It’s a great way to gather design inspiration, spot current trends, and discover layouts you may not have considered.

Things to Watch Out For

Similar to Kittl, Canva also has licensing restrictions. While many assets can be used commercially, certain templates and graphics come with specific usage terms. Make sure you are reading the guidelines carefully before proceeding.

4. Choose the Right Colors

I know the colors are essentially a part of designing, but I decided to make a separate point because I want to highlight their importance.

When getting started, you’ll have to consider these 2 things – the color of the t-shirt itself and the colors used in the design. A lot of people look at these things individually, and while they may look good on their own, when put together, things end up looking like this:

How to Design a T-shirt Funny T shirt

Follow the tips below to avoid such t-shirt fails.

The Color of the T-Shirt

You’ll spend hourssss worrying about the colors in your design. But do you spare a moment to think about the color of the t-shirt itself? That choice is just as important because the shirt becomes the background on which your design sits.

Now you’ll already know white and black are two obvious and most popular choices. They are versatile, easy to style, and work well with most print colors. However, as your business grows, you’ll have to include more colors. This is where you’ll have to think about your audience, current trends, and seasonality.

How to Design a T-Shirt
source: Digifloat

Some general guidelines that’ll help you choose the right t-shirt colors:

  • Pair darker shirt colors with lighter designs, and vice versa. For example, navy blue with beige or ivory with deep maroon.
  • Use a color wheel to find complementary colors that naturally work well together.
  • Match the printing method with your color choices. For example, DTG works better on lighter garments.
  • Make sure the color pairing is visually comfortable, like neon green on black looks bold, but neon green on red feels somehow offensive.
  • Always prioritize readability if your design includes text.
  • Avoid using too many competing colors in one design unless that is part of the style.
  • Test colors on a mockup first, because shades can look different once placed on fabric.

The Colors in the Design

You’ll naturally spend more time thinking about the colors in the design. In fact, I recommend getting the design finalized first and then choosing the t-shirt color. It’s because when the design looks strong enough, people will happily buy it on a simple black, white, or neutral tee.

The one crucial and often overlooked thing, however, is CMYK.

Digital screens use the RGB (Red, Green, Blue) color model, while printers use the CMYK (Cyan, Magenta, Yellow, Black) color model. This means colors that look bright and glowing on your screen may print slightly duller or different in real life.

How to Design a T-shirt

Most online design tools operate in RGB by default. However, when you download the design, you’ll often get the option to export it in CMYK for print. Here’s how it looks in Kittl:

How to Design a T-shirt Kittl Export Option

If your design tool doesn’t offer this option, you can use another program like Photoshop or an alternative such as Photopea. Simply upload your design, switch the color mode to CMYK, and download the updated file.

There will be color variations, so you’ll have to do more editing until the print version matches your vision.

5. Test a Sample

I cannot overstate the importance of testing your t-shirt designs. Do not ever place an order for 100 prints without first ordering some samples.

What might look perfect on your screen (even in the CMYK model) might turn out very differently once printed on fabric. The colors can appear duller, or the placement might feel off.

A sample will allow you to catch these issues before investing in a full batch. It gives you the chance to inspect print quality, fabric feel, fit, stitching, comfort, and how the design looks when actually worn.

6. Start Advertising

This is the last step to design a custom t-shirt, and it only applies if you are planning to sell your t-shirts. You need to advertise the product because even a great t-shirt won’t sell on its own without visibility.

There are 3 main ways you can reach your target market:

Organic Promotion

You should always start by improving your organic presence. This mainly includes your social media platforms like Instagram, TikTok, Pinterest, and even YouTube. You can post photos, behind-the-scenes, packaging videos, customer reactions, and styling ideas to attract views.

This is a slow process and requires consistency, but it can help you build solid brand awareness.

If you’d like more guidance, we have some helpful articles on our blog:

Paid Promotion

The next step is spending money to get your t-shirts in front of new people. You can run ads on almost every platform, including Instagram, Facebook, TikTok, Pinterest, and YouTube. The biggest advantage is speed and precision. You can choose exactly who sees your ads based on interests, age, location, behavior, and niche.

For example, if you sell gym t-shirts, you can target fitness audiences. If you sell book-themed shirts, you can target readers and literature communities.

The only downside is that this requires a bit of learning, and you’ll have to spend time understanding how ads work, testing campaigns, and optimizing what brings results. We don’t have any article on our blog to cover this topic, but here’re some trusted resources that will help:

Influencer Collab

Collaborating with influencers is one of the best ways to increase your sales. These creators can introduce your t-shirts to an audience that already trusts their opinions. In return, you can either pay these influencers or interest them in a barter collaboration by offering free products in exchange for content.

But I won’t sugarcoat it – this process is hectic, even more than organic promotion. You’ll need to find creators in your niche, reach out to them (which often leads to ghosting), negotiate terms, ship products, follow up, and make sure the final content is actually up to your expectations.

That said, it’s worth the effort. One strong collaboration can bring you sales far quicker than any other marketing strategy.

Summing Up: How to Design a T-shirt

Learning how to design a t-shirt is one thing, and turning it into something people genuinely want to wear or buy is another. The steps I mentioned in this article will help you understand the various stages of this process. I’ll encourage you to take your time when choosing a printing method and designing, because a few smart decisions early on can save you a lot of money.

One of those smart decisions will be signing up for our unlimited graphic design subscriptions. We’ll not only help you design as many t-shirt concepts as you need but also create your website, logo, mockups, social media creatives, and branding assets so you can launch faster and grow your sales.

About author

Hi, I'm Pooja, Marketing Manager at Digifloat. You’ll often find me brainstorming bold ideas, crafting clever copy, and obsessing over campaigns. Off the clock, I am lost in a book with bizarre snack combos that probably shouldn’t work but totally do.
Connect with me on LinkedIn to chat more about marketing, design, and your TBR stack.